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Johnson Pump Heated Water Circulation Pumps for Greenhouse

Johnson Pump’s heated water circulation pumps are engineered for stable and efficient heat transfer in greenhouse systems. Built with modular components and high-quality materials, they support flow optimization, reduce energy costs, and provide easy maintenance. Ideal for growers seeking reliable temperature control and uniform environment management in commercial greenhouse operations.
  • CL/CLB/CBH/CB

  • SPX /Johnson

  • Cast iron, Stainless steel, Bronze alloys

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Quantity:

Introduction of Circulation Pump

A Heated Water Circulation System is the core technology for precise temperature control in modern horticulture greenhouses. Its purpose is to create and maintain the optimal, uniform climate required for plant growth by circulating heated water through a pipe network.

This system is typically powered by a central boiler or a buffer tank storing hot water. The heat is then distributed to all sections of the greenhouse via a sophisticated network managed by circulation pumps and a related control system. This technology is key to achieving high-efficiency, energy-conscious climate control in today's advanced greenhouse operations.

热水循环泵0

Working Principle of Circulation Pump

The system operates on a closed-loop circuit, ensuring efficient and controlled heat delivery. The core process is as follows:

1. Heat Generation:

  • Heat is primarily generated by a boiler burning natural gas.

  • The boiler's burner also produces CO₂ gas, which is often channeled into the greenhouse to enhance plant growth.

  • Heat can also be supplied by external sources, such as a Combined Heat and Power (CHP) unit or a district heating system.

2. Heat Storage & Exchange:

  • Generated heat can be temporarily stored in a large buffer tank for on-demand use.

  • If the heat comes from an external source, or to isolate the boiler circuit from the greenhouse circuit, the heat is transferred via a heat exchanger.

3. Heat Distribution:

  • Circulation Pumps act as the "heart" of the system, driving the hot water through the entire pipe network.

  • A manifold unit directs the hot water to different zones within the greenhouse.

  • An intelligent control management system continuously adjusts the flow and temperature based on ambient conditions and the selected growing program, ensuring each zone receives its required amount of heat.

Types & Modular Design of Circulation Pump

SPX Johnson Pump's Horticulture range is designed around a strong modular concept, offering high component interchangeability. The series consists of two main structural types, comprising four primary product families.

Pump Type Overview

Type Product Series Structure Installation Port Orientation Key Feature
1. In-Line Combiline (CL) Built-In In-Line Pump Directly into pipeline In-line, flanges on same axis Compact, space-saving, minimizes pipeline stress
CombilineBloc (CLB) Built-In In-Line Pump Directly into pipeline In-line, flanges on same axis Compact, space-saving, minimizes pipeline stress
2. Monobloc CombiBlocHorti (CBH) Close-Coupled, Foot-Mounted Pump Baseplate mounted Horizontal inlet, vertical outlet Robust construction for wider operating ranges
CombiBloc (CB) Close-Coupled, Foot-Mounted Pump Baseplate mounted Horizontal inlet, vertical outlet Robust construction for wider operating ranges
circulation pump

Combiline - CL

circulation pump

CombilineBloc - CLB

circulation pump

CombiBlocHorti - CBH

circulation pump

CombiBloc - CB


Core Modular Design (Back-Pull-Out Units)

The four pump series share two common Back-Pull-Out (BPO) units, enabling easy maintenance without disconnecting the pipes.

Shared Unit 1 (CL & CBH):
  • Features a stainless steel extended motor shaft.

  • The impeller is mounted directly onto the motor shaft.

  • Designed with centering bosses for optimal motor alignment and reduced heat transfer to the motor.

Shared Unit 2 (CLB & CB):
  • Uses a standard IEC flange motor.

  • A stainless steel stub shaft is fitted onto the motor shaft to drive the impeller.

Key Universal Technical Features

  • Mechanical Seal: All pumps are fitted with a rubber bellows mechanical seal per EN 12756, with Carbon/Silicon Carbide faces, suitable for high temperatures.

  • Electric Motor: Motors are suitable for European voltages, feature protection class IP55, and are available in various speeds (4-pole/6-pole), two-speed (Dahlander connection), and frequency-controlled options.

Technical Specifications of Circulation Pump

Model
CL/CLB
CBH/CB
Max. capacity 50Hz 400 m³/h 600 m³/h
60Hz 500 m³/h 800 m³/h
Delivery head
50Hz 1 - 28 m
1 - 35 m
60Hz 2 - 40 m 2 - 50 m
Max. temperature

140℃
140℃
Max. working pressure
6 bar (ND6)
10 bar (ND10)
10 bar (ND10)
Materials
pump casing
EN-GJL-250 (GG25) EN-GJL-250 (GG25)
impeller EN-GJL-200 (GG20) EN-GJL-200 (GG20)
motor shaft
X17CrNi 16-2 (1.4057) X17CrNi 16-2 (1.4057)
stub shaft X2CrNiMo17.12.2 (1.4404) X2CrNiMo17.12.2 (1.4404)
shaft sleeve
G-CuSn7ZnPb (Rg 7) G-CuSn7ZnPb (Rg 7)
Nominal motor speed
1450 min-1, 50 Hz 4 poles 

  950 min-1, 50 Hz 6 poles 

1750 min-1, 60 Hz 4 poles 

1150 min-1, 60 Hz 6 poles

2 Speed motor with Dahlander connection
1450/950 min-1, 50 Hz 4/6 poles 

1750/1150 min-1, 60 Hz 4/6 poles

Frequency control wall mounted
from 1.1 kW, range 10 to 60 Hz
Electric motor protection class

IP55
Electric motor voltage

230/400 V (≤ 1.5 kW), 50 Hz 

400/695 V (≥ 2.2 kW), 50 Hz 

277/480 V (≤ 1.5 kW), 60 Hz 

480/830 V (≥ 2.2 kW), 60 Hz 

other voltages/speeds on request

Mechanical seal

EN 12756 (DIN 24960), AQ1EGG 

carbon/silicon carbide, EPDM bellows


Advantages of Circulation Pump

1. Superior Reliability & Optimal Efficiency

  • Combines the highest operational reliability with optimal energy efficiency, making them the ideal choice for both heating and cooling systems in greenhouses.

  • Hydraulic parts are CFD-optimized (Computational Fluid Dynamics), ensuring performance meets or exceeds design specifications.

2. Significant Energy Savings & Sustainability

  • Frequency-controlled motor drives adjust pump speed to actual demand, drastically reducing energy consumption.

  • Example: A 20% reduction in motor speed can lead to approximately 50% energy savings.

  • Availability of two-speed motors (Dahlander connection) provides a simple and effective method for energy reduction.

  • Optional insulation packages for pumps and valves minimize heat loss, saving hundreds of cubic meters of gas annually.

3. Intelligent Control & Operational Flexibility

  • Partnership with Danfoss provides advanced, service-friendly VLT® HVAC Drive FC 102 frequency controllers.

  • Features like Automatic Motor Adaptation (AMA) and Automatic Energy Optimization (AEO) enable quick commissioning and optimal performance.

  • Pumps can smoothly operate at different speeds and duty points, continuously adapting to the varying climate demands of a greenhouse.

4. Modular Design & High Component Interchangeability

  • Built on a strong modular concept, allowing for a high degree of interchangeability of components (e.g., impeller, seal, drive section) across different pump families (CL, CLB, CBH, CB).

  • This simplifies maintenance, reduces spare parts inventory, and increases system flexibility.

5. Versatile Installation Options

  • Pumps can be installed in various horizontal or vertical positions between pipeline sections, providing layout flexibility.

  • Available as in-line pumps (CL/CLB) for straight pipelines or as close-coupled, foot-mounted pumps (CBH/CB) for compact spaces.

6. Robust Construction & Durable Materials

  • Pump Casing: EN-GJL-250 (GG25)

  • Impeller: EN-GJL-200 (GG20)

  • Motor Shaft: Stainless Steel X17CrNi16-2 (1.4057)

  • Mechanical Seal: EN 12756 compliant, bellow-type with carbon/silicon carbide, ensuring long service life.

7. Smart Selection & System Simulation

  • The "Hydraulic Investigator" pump selection software allows for precise pump choice based on specific system criteria.

  • It can simulate variable speed operation, compare alternatives, and provide direct read-outs of power consumption reductions, leading to substantial energy cost savings.

8. Global Support & User-Friendly Interface

  • Backed by worldwide service expertise and online support.

  • The drive's Local Control Panel (LCP) supports 27 display languages and an intuitive menu structure for easy operation globally.

Application of Circulation Pump

circulation pump
circulation pump
circulation pump
circulation pump

During the last decades extensive research and constant innovation lead to the introduction of more and more technological systems in the greenhouse.

These developments turned greenhouse activities into a high-tech technology that nowadays is exported worldwide. This technology includes the pump circulation systems and related control systems.

Thanks to advanced technology, greenhouse growing conditions can be precisely controlled. Efficient temperature regulation is essential, relying on the reliable performance and low energy consumption of circulation pumps. SPX FLOW’s Johnson Pump series offers exceptional reliability and efficiency, ideal for both heating and cooling systems. 

FAQs for Circulation Pump

The system operates on a closed-loop circuit, ensuring efficient and controlled heat delivery. The core process is as follows:

1. What is the purpose of a heated water circulation pump in a greenhouse?

It circulates hot water through the greenhouse heating system to maintain consistent temperatures, ensuring ideal growing conditions for plants.

2. What are the main types of pumps used for greenhouses?

SPX FLOW offers four main types: CombiLine (CL), CombiLineBloc (CLB), CombiBlocHorti (CBH), and CombiBloc (CB), available as in-line or close-coupled monobloc designs.

3. What is the maximum operating temperature and pressure of these pumps?

The pumps handle up to 140°C and work at pressures up to 10 bar, depending on the model and configuration.

4. What materials are used in pump construction?

Pump casings and impellers are made from cast iron (EN-GJL-250/200), while shafts and sleeves use stainless steel and bronze alloys for durability.

5. Who manufactures and distributes these pumps?

The pumps are produced by SPX FLOW (Netherlands), with Changzhou Top Greenhouse Co., Ltd. as the exclusive distributor in China.

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