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Polyethylene Film vs Polycarbonate Panels: Best Covering for Modern Greenhouses

Views: 0     Author: Site Editor     Publish Time: 12-12-2025      Origin: Site

Choosing the right greenhouse covering material is one of the most important decisions a grower will make. The covering affects everything from light transmission and insulation to durability, energy efficiency, and long-term cost. Among the most widely used coverings in modern commercial agriculture today are polyethylene (PO) film and polycarbonate (PC) panels—each with distinct strengths for different climates and crop types.

This guide provides a detailed comparison to help growers make the best choice for their greenhouse project.

1. Why Covering Material Matters in Modern Greenhouses

Greenhouse covering materials determine:

  • How much sunlight reaches the crops

  • Heat retention and insulation levels

  • Energy consumption for heating and cooling

  • Durability in harsh weather

  • Lifespan and replacement cycles

  • Crop quality, yield, and uniformity

For growers targeting year-round production, the right covering can significantly reduce operational costs while improving crop consistency and marketability.

2. Overview of the Two Main Covering Materials

(1) PO Film (Polyolefin Film)

A high-performance agricultural film widely used in commercial multispan greenhouses.

PO Film

(2) Polycarbonate Panels (PC Panels)

A rigid, insulated material commonly used in commercial and semi-commercial structures.

These two materials dominate the market because they offer a strong balance of performance, cost-efficiency, and adaptability.

PC Sheet 1

Note: While glass is still widely used in high-tech Venlo houses, this article focuses primarily on PE/PO vs PC, with a brief comparison to glass for reference.

3. Polyethylene (PO) Film: Affordable, Flexible, High Light Transmission

PO film has become the preferred choice for large-scale greenhouse production thanks to its affordability, excellent light transmission, and versatility.

Key Features of PO Film

  • Light transmission: ≥ 90%

  • Diffuse light option: Better canopy penetration

  • UV-resistant with anti-aging additives

  • Anti-drip & anti-fog coating

  • Thickness options: 120–200 microns

  • Lifespan: 4–5 years depending on region

Advantages

1. High Light Quality for Better Yield

PO film delivers optimal light diffusion, reducing shadowing and improving uniformity across the canopy.

2. Flexible and Easy to Install

Ideal for large continuous roofs, curved spans, and customized greenhouse designs.

3. Lower Material and Installation Cost

PO film greenhouses typically cost 30–50% less than PC or glass structures.

4. Excellent for Large-Scale Farming

Allows growers to build large multispan greenhouses of 5,000–100,000 m² or more at an affordable price.

Limitations

  • Shorter lifespan compared to PC or glass

  • Vulnerable to extreme hail

  • Requires periodic replacement

Best For: vegetables, flowers, berries, nurseries, herbs, tropical crops.

4. Polycarbonate (PC) Panels: Strong, Insulated, Long Lifespan

PC panels are preferred in regions with harsh climate conditions or where insulation and durability are top priorities.

Key Features of PC Panels

  • Impact resistance: 200–300x stronger than glass

  • Thermal insulation: Higher than PO film

  • Light transmission: ~80–88% (depending on thickness)

  • Panel types: Twin-wall, multi-wall, honeycomb

  • Lifespan: 10–15 years

Advantages

1. Exceptional Durability

Resistant to hail, snow, and strong winds. Suitable for areas with extreme weather.

2. Better Insulation

Lower heat loss reduces winter heating costs by 10–30% compared to film.

3. Rigid Structure

Improves stability and lifespan of the greenhouse covering.

4. Lower Replacement Frequency

Longer lifespan reduces long-term maintenance costs.

Limitations

  • Higher upfront cost

  • Lower light transmission compared to PO film

  • More complex installation

Best For: flowers, seedlings, cold regions, alpine climates, snow load areas.

5. Side-by-Side Comparison: PO Film vs PC Panels

Feature PO / PE Film Polycarbonate Panels
Light Transmission ★★★★☆ (90%+) ★★★☆☆ (80–88%)
Diffuse Light Excellent Moderate
Insulation Moderate High
Durability Medium Very High
Cost Low Medium–High
Lifespan 4–5 years 10–15 years
Weather Resistance Good Excellent
Best Usage Large-scale farming Cold/hail regions

6. Suitability by Climate, Crop Type, and Farm Size

(1) By Climate

  • Hot climate: PO film + cooling pad & fan

  • Cold climate: PC panels for better insulation

  • Hail/snow regions: PC panels strongly recommended

  • High humidity/tropics: PO film with anti-drip coating

(2) By Crop Type

  • Vegetables (tomato, cucumber, pepper): PO film

  • Leafy greens & hydroponics: PO film

  • Flowers & ornamentals: PC or glass

  • Seedlings: PC panels

  • Cannabis: PO film + blackout screens

(3) By Farm Size

  • Large-scale farms (10,000–100,000 m²): PO film

  • Mid-size farms: PO or PC depending on climate

  • High-tech automated farms: PC or glass

7. Cost Comparison: Installation & Long-Term Value

Material Cost

  • PO film: Lowest cost

  • PC panels: 2–3x cost of PO

  • Glass: Highest cost

Installation Cost

  • PO film: Fast & low cost

  • PC panels: Moderate; requires precise installation

  • Glass: Most expensive; heavy structure needed

Long-Term ROI

Covering Initial Cost Maintenance Energy Savings Lifespan ROI
PO Film Low Medium (replacement) Medium 4–5 yrs Very Good
PC Panels Medium Low High 10–15 yrs Excellent
Glass High Low Medium 25–30 yrs Good (for high-tech farms)

8. What About Glass? (Quick Comparison)

Although this article focuses on PO and PC, many buyers still consider glass for large-scale high-tech production.

Glass Advantages

  • Highest light transmission

  • Longest lifespan

  • Suitable for automation and energy screens

Glass Limitations

  • Expensive

  • Heavy structure required

  • Higher risk of breakage

Best for: Venlo-style vegetable production, research facilities, year-round artificial climate control farms.

9. How to Choose the Best Covering for Your Greenhouse

To select the right material, consider:

1. Local Climate Conditions

  • Hot → PO

  • Cold → PC

  • Harsh weather → PC

  • High UV → PO film with UV additive

2. Crop Requirements

  • High light crops → PO or glass

  • High insulation crops → PC

3. Budget & ROI Plan

  • Limited budget → PO

  • Long-term investment → PC or glass

4. Greenhouse Type

  • Multispan → PO film

  • Tunnel → PO film

  • Semi-high-tech → PC

  • High-tech Venlo → Glass

Conclusion

Both PO film and polycarbonate panels play essential roles in modern greenhouse agriculture. PO film offers exceptional light performance and affordability, making it the top choice for large-scale commercial farms. PC panels, on the other hand, provide unmatched durability and insulation for growers in colder or more extreme climates.

By evaluating your climate conditions, crop type, budget, and long-term goals, you can choose the material that delivers the highest yield, stability, and profitability.

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